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The videos of the test and live landings appear to show smoke and a few times flames coming from the landing legs. Will this be engineered out in later development or is it something else? Would it become an issue if a long term hover was required, e.g. on an unexpected landing diversion?

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    $\begingroup$ It can't hover. $\endgroup$ – Erik Dec 24 '15 at 4:42
  • $\begingroup$ I don't think the F9 can hoover, it just makes a powerful final impulse to decrease the landing speed to near zero at precisely the right time (same for Dragon and Souyz). F9's legs are extended only for a few seconds, they are not exposed for too long. $\endgroup$ – LocalFluff Dec 24 '15 at 4:43
  • $\begingroup$ That's reflected light, not red-hot legs, on ascent. $\endgroup$ – Russell Borogove Mar 10 '16 at 15:52
  • $\begingroup$ @RussellBorogove As in the edges of the legs just happening to reflect the light from the flames towards the camera, as an optical illusion, or temporary glare? Photographers do try to take spectacular pictures, I imagine they really try hard to catch such effects.. $\endgroup$ – LocalFluff Mar 10 '16 at 15:55
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    $\begingroup$ Given the shape of the legs it would be almost impossible not to catch those highlights in a night launch. The sharp edges of the bright area strongly suggest that it's geometry, not temperature, producing the effect. $\endgroup$ – Russell Borogove Mar 10 '16 at 16:01
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Landing legs catching fire as they extend in the final second prior to landing isn't really unexpected, so they would be designed to withstand that. And this being potentially a problem unless engineered around it has already been made more than apparent during Grasshopper and F9R Dev test flights.

Adiabatic flame temperature of RP-1 (rocket grade kerosene) and LOX (liquid cryogenic oxygen) that Falcon 9 boosters use can reach anywhere between 3,300 to 3,700 K, depending on chamber pressure and air-to-fuel mixture ratio, but tends to go lower with smaller pressure and likely (unconfirmed, judging by flame color and residual burn) somewhat more fuel rich mixture at deep throttle during F9R booster landing.

   Adiabatic flame temperature of LOX/Kerosene at different chamber pressures and mixture ratios

   Adiabatic flame temperature of LOX/Kerosene at different chamber pressures and mixture ratios. Source: Braeunig

Since the booster flies (well, it's called a suicide burn, there's not much flying involved since the transition to subsonic speeds and as the booster reaches its terminal velocity) into its own exhaust as it gradually reduces vertical speed to near 0 approaching touchdown, all this heat of the exhaust flame will reflect from the flame's boundary layer upwards and around the supersonic flame by the surrounding airflow, and also reflect off the ground on final approach. So engineers knew exactly what they're dealing with. It can be anticipated and simulated to good precision even before any metal is bent for it.

So design was made such that landing legs tolerate expansion from temperature difference that they would be exposed to (from freezing temperatures of higher altitude atmosphere and touching the booster body with deep chilled propellants in it, to up to ~ 3,500 K on final approach and touchdown), mostly by moving all their actuators and hinges upwards and away from the heat of the thrusters along the length of the booster, and landing legs are extended only about 10 seconds prior to landing to further reduce such thermal effects. They also need to tolerate such stress only once before they're inspected and serviced again.

But, like mentioned in the comments, F9R boosters can't hover. Even a single Merlin engine at deep throttle down is too powerful and produces more thrust than needed to support the weight of a returning booster that is by then nearly empty of propellants. Or in field parlance, its thrust-to-weight ratio is larger than 1. It wouldn't have enough of propellants left for such maneuvers anyway, to maintain altitude while fighting against the gravity drag. If a diversion will be required and its largely ballistic trajectory is off the mark, it will land on any of the four contingency landing pads around the main one, or the booster will be destroyed either by ditching it into the ocean or by activating its flight termination system.

   Landing Zone 1, former Launch Complex 13 at Cape Canaveral Air Force Station, Florida

   Landing Zone 1, former Launch Complex 13 at Cape Canaveral Air Force Station, Florida. Source: Patrick AFB (PDF)

So what you saw during the historic first successful landing of an orbital launch vehicle's booster after it has boosted upper stage and payload towards orbit is pretty much the most thermal stress that landing legs of this specific design will ever be subjected to. Small improvements aren't excluded, and SpaceX has already redesigned them a bit at least once (on flown Falcon 9Rs, more often since Grasshopper), but we were hard-pressed in our chat to find any differences.  

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