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Adding extra RTG fuel disks would increase the weight of the entire vessel only slightly, but give it a much, much longer lifetime.

It would also allow for the instruments to still be running, and for a more powerful transmitter. Right now it's broadcasting at 25 watts. Is there's some reason they couldn't have added RTG fuel and be broadcasting at a kilowatt? My understanding is that the hydrazine RCS fuel is not an issue.

I know they changed the mission in the middle, and I know they were only designing for inside the solar system.

But they also knew that the mission was likely to be extended, like all missions. And they knew it was a once in a lifetime chance to get information about the outer solar system.

If we had it to do over again, would we beef up Voyager's power from the start?

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The "answer" is as much about human nature rather than the nature of the designers of this particular mission.

  • There are often loosely declared motives for doing a government mission in the first place, though given they had decided to go ahead there comes a point very early on in a project's conception where there has to be a specific reason for everything on a space mission, the more so the more expensive it is.
  • Humans, as a whole, don't have a great track record for looking far ahead. People who do that tend to be dismissed for going against the grain, unless they have lots of money.
  • It was launched ~48 years ago, that is a long time for any space mission.

Speculation:

  • I doubt the notion of the mission being extended was that prominent in their minds during design in the early 70s.

  • There probably wouldn't have been much confidence that the satellite would still be operating by that time. Its possible the design was to provide enough power for the foreseeable life of the vehicle.

  • You can call it short sighted, but relative to what? Not so much compared to the rest of humanity.

  • They could have done it differently but that takes us back to the first point about motives for a space mission. There is a structural issue about how projects are organised. The designers who sorted out these problems were not in the room when their bosses' bosses' bosses committed to the project, they probably never even met them.

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  • $\begingroup$ Comments have been moved to chat; please do not continue the discussion here. Before posting a comment below this one, please review the purposes of comments. Comments that do not request clarification or suggest improvements usually belong as an answer, on Space Exploration Meta, or in Space Exploration Chat. Comments continuing discussion may be removed. $\endgroup$
    – Rory Alsop
    Commented Dec 7 at 16:05
  • $\begingroup$ the ISS is satellite, Voyager is an interstellar spacereaft $\endgroup$
    – Jasen
    Commented Dec 8 at 11:42
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“Adding extra RTG fuel disks would increase the weight of the entire vessel only slightly, but give it a much, much longer lifetime.”

This statement is not correct. More isotope would increase RTG weight exponentially for a linear increase in mission duration.

Increasing the capacity of an RTG is not just a matter of adding fuel. An RTG depends on the temperature difference between the radioisotope and the heat sink. If the heat sink is inadequately sized, higher temperature will speed up heat aging of the thermocouple at the same time it reduces the potential power output.

Even without the heat sink issue, adding more isotope would not increase longevity linearly the same way that increasing fuel supply would increase the run time of a ICE generator. Isotope heat output follows an exponential decay curve due to the half-life of the isotope. The flip side is that isotope mass at launch must increase exponentially to maintain power output at a given time in the mission.

Double mission length would increase RTG mass 4X, triple mission length increases RTG mass 8x etc.

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    $\begingroup$ Also, your power requirements ought to increase (roughly) with the square of time, since the strength of the radio signal follows an inverse-square law. It's not enough to have the current level of power when you're further out, you need more. $\endgroup$
    – Cadence
    Commented Dec 5 at 22:57
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    $\begingroup$ @ Cadence ... Good point. Or you could increase the size of the antenna which would have a similarly scaled mass penalty $\endgroup$
    – Woody
    Commented Dec 5 at 23:04
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    $\begingroup$ @Hobbes well that's even worse, then instead of 3 RTGs that will stop being usable in a few years you have 12 RTGs that will stop being usable in a few years. No, for longer mission lifetime you actually should redesign the RTGs themselves, and preferably use a different isotope with longer half-life. $\endgroup$ Commented Dec 6 at 11:13
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    $\begingroup$ No. After 50 years, you'd have 12 RTGs producing 70 W each for a total of 840 W, instead of 3 RTGs producing 70 W each for a total of 210 W. No matter how much fuel you pack, Pu-238 decay means that after 50 years you have half the original power left. $\endgroup$
    – Hobbes
    Commented Dec 6 at 11:26
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    $\begingroup$ @Hobbes The way the RTG stack is just jutting out of the side of Voyager makes me less than sanguine that you could quadruple its size and mass without some structural issues. $\endgroup$
    – Cadence
    Commented Dec 7 at 14:40
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Yes, there is a reason: adding more RTGs would have made the Voyagers too heavy to be launched on the trajectory they used.

The RTGs weigh 50 kg for 150 W of power at launch, IIRC. IRL they had 3 RTGs for 470 W at launch. Broadcasting at 1 kW now (when 220 W is available after 50 years of decay) would require 12-15 RTG modules.

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    $\begingroup$ Was enough pu-238 even available at time of launch? In recent history the amount of material has dictated RTG size and number but they were running more reactors then. $\endgroup$ Commented Dec 5 at 12:33
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    $\begingroup$ Or, put differently, what instruments would have been deleted in order to fit all the RTGs in. At some point one would have no instruments and be launching a giant space heater. $\endgroup$
    – Jon Custer
    Commented Dec 5 at 16:41
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    $\begingroup$ that made my day: mission profile "space heater" :) $\endgroup$ Commented Dec 5 at 17:35
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    $\begingroup$ @DarthPseudonym no. The Ph-238 used in US RTGs is not a waste product and has to be manufactured separately. $\endgroup$
    – Hobbes
    Commented Dec 5 at 20:35
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    $\begingroup$ Well, okay the Pu-238 is made by neutron bombardment of Np-237, but the neptunium was coming out of Hanford, wasn't it? Which is nuclear weapon production. $\endgroup$ Commented Dec 5 at 20:45
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But they also knew that the mission was likely to be extended, like all missions.

Like all what missions, exactly? Voyager 1 was initially planned as Mariner 11. By the time it flew, all other Mariners were already dead.

I made a list of US solar-system exploratory missions (pioneer, mariner, ranger, viking) up to the launch of Voyager 1, showing durations from launch until last transmission or destruction, and for those that were still alive in 1977, I've put in bold how long they'd been alive and added what their power source was. My "launch failure" includes failure to separate, etc. For fairness and completeness's sake, I've also included satellites, where they were RTG-powered.

  • 1958: Pioneer 0: launch failure
  • 1958: Pioneer 1: launch failure
  • 1958: Pioneer 2: launch failure
  • 1958: Pioneer 3: launch failure
  • 1959: Pioneer 4: 4 days
  • 1959: Pioneer P-1: launch failure
  • 1959: Pioneer P-3: launch failure
  • 1960: Pioneer 5 (P-2): 3 months
  • 1960: Pioneer P-30: launch failure
  • 1960: Pioneer P-31: launch failure
  • 1961: (sat) Transit-4A: 16 of >63 years, still going - 1st RTG sat, US Navy
  • 1961: (sat) Transit-4B: 16 of >63 years, still going - RTG sat
  • 1961: Ranger 1: launch failure
  • 1961: Ranger 2: launch failure
  • 1962: Ranger 3: 2 days
  • 1962: Ranger 4: 5 days
  • 1962: Ranger 5: 1 day
  • 1962: Mariner 1: launch failure
  • 1962: Mariner 2: 5 months
  • 1963: (sat) Transit 5BN-1: 14 of >61 years, still going - RTG sat
  • 1963: (sat) Transit 5BN-2: 14 of >61 years, still going - RTG sat
  • 1964: Mariner 3, launch failure
  • 1964: Mariner 4: 3 years
  • 1964: Ranger 6: 4 days
  • 1964: Ranger 7: 3 days
  • 1964: (sat) Transit 5BN-3, launch failure - RTG sat
  • 1965: Ranger 8: 4 days
  • 1965: Ranger 9: 4 days
  • 1965: Pioneer 6 (A): 12 of 35 years - solar
  • 1965: (sat) SNAPSHOT: 12 of >59 years, still going - RTG sat
  • 1966: Pioneer 7 (B): 11 of 29 years - solar
  • 1967: Pioneer 8 (C): 10 of 29 years - solar
  • 1967: Mariner 5: 5 months
  • 1968: Pioneer 9 (D): 9 of 25 years - solar
  • 1968: (sat) Nimbus B (Nimbus-B1): launch failure - RTG sat
  • 1969: Pioneer E: launch failure
  • 1969: Mariner 6: <2 years
  • 1969: Mariner 7: <2 years
  • 1969: (sat) Nimbus 3 (Nimbus-B2): <3 years - First NASA RTG sat
  • 1969: Apollo 11 (EASEP): N/A - RT passive heaters
  • 1969: Apollo 12 (ALSEP 1): 8 of 8? years - RTG Lunar experiment
  • 1970: (sat) Nimbus IV, 1970: 7 of <11 years - RTG sat
  • 1970: Apollo 13 (ALSEP *): 5 days - RTG Lunar experiment
  • 1971: Mariner 8: launch failure
  • 1971: Mariner 9: <2 years
  • 1971: Apollo 14 (ALSEP 3): 6 of 6? years - RTG Lunar experiment
  • 1971: Apollo 15 (ALSEP 2): 6 of 6? years - RTG Lunar experiment
  • 1972: Pioneer 10 (F): 5 of 31 years - RTG
  • 1972: Apollo 16 (ALSEP 4): 5 of 5? years - RTG Lunar experiment
  • 1972: Apollo 17 (ALSEP 5): 5 of 5? years - RTG Lunar experiment
  • 1972: (sat) TRAID-01-1X: 5 of >52 years, still going - RTG sat
  • 1972: (sat) Nimbus V: 5 of 11 years - RTG sat
  • 1973: Pioneer 11 (G): 4 of 22 years - RTG
  • 1973: Mariner 10: <2 years
  • 1975: (sat) Nimbus VI: 2 of 8 years - RTG sat
  • 1976: Viking 1 Orbiter: 1 of <5 years - solar
  • 1976: Viking 1 Mars Lander: 1 of <7 years - RTG
  • 1976: Viking 2 Orbiter: 1 of <2 years - solar
  • 1976: Viking 2 Mars Lander: 1 of <4 years - RTG
  • 1976: (sat) LES-8: 1 of >48 years, still going - RTG sat
  • 1976: (sat) LES-9: 1 of >48 years, still going - RTG sat
  • Voyager 1 (Mariner 11), 1977: - >47 years, still going - RTG

Now, I'm cherry-picking, showing only stuff from the US NASA's own probes, and omitting any non-interplanetary spacecraft which lacked RTG.

Still, it's clear that no interplanetary probe missions had, by this point, been extended. Even the four solar-powered Pioneer craft set to study solar weather were still well within their mission specifications, and they didn't have RTGs. The Apollo ALSEP experiments left on the moon were the only extended missions I could find, as they had a planned operating duration of one year. But even all their experiments would be terminated and turned off 25 days after Voyager 1 launched (they were left transmitting the carrier frequency, though, so continued transmitting carrier frequencies for an unknown number of years afterwards).

Overall, there was nothing at this point to suggest that interplanetary spacecraft would last into the next century, let alone for a half-century.

What basis could they have had for imagining such astonishing duration? This was only the third interplanetary mission with RTG power, and the others had only been going for 5 years by launch, likely far less at the time the design was being thought up.

In the late 1970s, a lot of technologies that have since plateaued were then on a rapid, even exponential rise. At least in the common imagination, our then-current rocketry technologies were expected to be completely superseded by the year 2000, and in 2020 we anticipated that we'd be zooming about in jetpacks, flying cars, and spacecraft on the regular. It was all unimaginably far in the future. The first flight of the Space Shuttle still four years away, and that was just the first step to our inevitable path to the stars.

We hadn't realized yet what having flown our last mission to the moon meant, in terms of space exploration. We didn't even know that it was our last mission there: to the designers of spacecraft in the 70s, the idea that we might never return to the moon in their lifetimes was both unimagined and unimaginable.

These probes were designed for one purpose, and that was to do some planetary flybys. By 2020, obviously, we'd be visiting those planets in person, with our ion-drives, launching from our rotating space stations or a moonbase, perhaps using nuclear ram-drives to blast across the solar system in days. The propulsion technology was not expected to stagnate. The flow of multiple probes a year was not expected to dry up.

In 1977, given how much the probes were increasing in sophistication, the idea that it would still be worth extending the mission of the very early ones to more than 50 years, was near unthinkable.

There wasn't really thought to be anything particularly worthwhile for the probes to study once their flyby mission of finished. The idea, made famous by Star Trek: The Motion Picture, was just to cast them out into space as a postcard to any aliens who might find them.

And there's no real point in powering a postcard.


But you also ask not just "should they", but also the secondary question of "would we", if we were to do it all over again, with the benefit of hindsight, knowing as we now do that the components could and would survive essentially indefinitely, and that this experiment in particular wouldn't blow up on the launchpad nor die quickly so we needed to get as much info as we could as fast as we could from it... I think it might arguably be worth the extra radioactive fuel. But as others have pointed out, that might then mean a cost in weight, and hence a tradeoff against the shortest-lived instrumentation.

And the engineers back then were right. There's not a LOT out there in interstellar space to study. So any tradeoff of more years of that very lightweight information density, compared to the insights the instruments gave us on their primary, high-information-density mission of planetary science, is likely not worth the cost.

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RTG fuel isn't the limiting factor for the life of the Voyager spacecraft. The limiting factor is radiation-induced degradation of the thermocouples, giving the effect of having a half-life of 35 years.

In order to be blasting out a kilowatt of power today, you'd need to fit the Voyager spacecraft with 16 RTGs rather than the three they've actually got, nearly doubling the mass. This would put it far beyond the ability of any rocket of the time to launch: the Saturn V had been retired four years earlier, and the Delta IV Heavy was still 27 years in the future.

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  • $\begingroup$ and even if it was, adding more RTG fuel wouldn't help as the fuel would all decay at the same rate and thus end up with a very similar useful lifetime of the radioactive core. $\endgroup$
    – jwenting
    Commented Dec 6 at 8:20
  • $\begingroup$ @jwenting That's not my understanding, though I'm admittedly a naif. I think the power of each is added together, so more RTGs means more power. Every "half-life" just halves the power output of each one, it doesn't limit the "useful lifetime", as they still produce power, just less of it. Launch with 16 x en.wikipedia.org/wiki/MHW-RTG 1kW = 16 x 157 W = 2.5 kW. With a half-life of 35 years, then after 50 years you'd be down about 1 kW. $\endgroup$ Commented Dec 6 at 23:01
  • $\begingroup$ @Mark Do you have a ref for the 35 year halflife estimate? I find it entirely believable and logical, but annoyingly the wiki page only mentions the 87.7 years for the fuel, without mentioning the additional reduction due to degradation of the thermocouples. Google is also no help, or my Google-fu is weak today :( $\endgroup$ Commented Dec 6 at 23:07
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    $\begingroup$ @DewiMorgan, no explicit reference for the half-life, I just computed it from the available power output numbers plus seeing a mention that thermocouple damage had a half-life-like behavior. Thermocouple degradation was expected and planned for, and the thermocouples on the Voyager spacecraft are actually failing slower than expected. $\endgroup$
    – Mark
    Commented Dec 6 at 23:13
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    $\begingroup$ @jwenting Since the limitation on the system lifetime appears to be power (once it no longer has sufficient power to transmit, it is effectively "dead"), how would having more power NOT increase the lifetime of the system? $\endgroup$ Commented Dec 7 at 21:15
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The reason was simple: "Four years — that was the prime mission."

I don't think anybody would have bet that the probes would stay operational for more than 4 decades. Sure: "If an engineer had a choice to put in a part that was 10 percent more expensive but wasn't something that was needed for a four-year mission, they just went ahead and did that." But there was simply no reason to put in fuel for 60 years.

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    $\begingroup$ more often than not that more expensive part would be chosen because it saved mass, thus saving mass for more sensors. $\endgroup$
    – jwenting
    Commented Dec 7 at 4:59
  • $\begingroup$ Four years may have been the on-paper criteria for calling it a successful mission, but the Voyagers were designed for the full twelve year Jupiter-Saturn-Uranus-Neptune sequence. $\endgroup$
    – Mark
    Commented 2 days ago

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